UL94 V0 Polyurethane Potting Fluid Compound Low Viscosity For Transformer 6807-XC

UL94 V0 High Flexibility Polyurethane Potting Compound With For Transformers & Sensors

BZ-6807-XC is a versatile two-component polyurethane potting compound engineered for insulation, sealing, and protection of electronic sensors, current transformers, inductors, and precision power supplies. With UL94 V0 flame retardancy, high elongation (≥50%), and exceptional electrical insulation, it balances mechanical flexibility with reliable performance across -40℃ to 120℃. Compliant with RoHS and REACH regulations, this formula features low water absorption (≤0.5%) and breakdown voltage ≥18 kV/mm, ensuring long-term stability in sensitive electronic applications requiring vibration resistance and thermal cycle durability.

Key Product Features

1. UL94 V0 Flame Retardancy: Achieves strict fire safety certification, providing critical protection for enclosed electronic assemblies in high-risk environments.
2. High Flexibility & Vibration Resistance: Shore A 50±10 hardness with ≥50% elongation at break, absorbing mechanical stress and thermal expansion/contraction in precision components.
3. 1:5 Mix Ratio: Simplifies proportioning operations, reduces material waste, and is compatible with automated dispensing systems for consistent application.
4. Superior Electrical Insulation: Breakdown voltage ≥18 kV/mm and surface resistivity ≥1.0×10¹¹ Ω/sq, ensuring robust isolation between sensitive electronic parts.
5. Balanced Thermal Conductivity: ≥0.40 W/m·k, supporting efficient heat dissipation in power transformers and high-density sensor arrays.
6. Global Compliance: RoHS and REACH compliant with UL94 V0 certification, meeting international safety and environmental standards for electronics industries.
7. Room Temperature Curing: Surface drying in 6±2 hours and full cure in 10±2 hours at 25℃; heat curing (1±0.5 hours at 60℃) accelerates production cycles when needed.

Technical Parameters

Product Applications

1. Sensors & Transducers: Encapsulates pressure sensors, temperature sensors, and industrial transducers, protecting delicate components from vibration and environmental contaminants.
2. Current Transformers & Inductors: Seals high-voltage transformers and power inductors, providing electrical insulation and mechanical stability in power distribution systems.
3. Precision Power Supplies: Insulates medical device power units, aerospace electronics, and laboratory equipment power supplies, ensuring reliability in critical applications.
4. Automotive Electronics: Protects engine control modules (ECUs) and battery sensors, withstanding extreme temperature fluctuations and road vibration.
5. Renewable Energy Systems: Encapsulates solar inverters and wind turbine sensors, enhancing durability in outdoor installations with fire safety requirements.

Directions for Use

1. Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
2. Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
3. Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
4. Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
5. Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
6. Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
7. Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
8. Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.

Packing & Shipping & Storage

1. Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
2. Resin: Typically 25KG/200KG metal or plastic drums.
3. Store and transport as a general chemical product.
4. Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
5. When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.